This is the COMPLETE Service Repair Manual for the Deutz TCD 4.1 L4 Industry Diesel Engine (EU Stage IV / US EPA Tier 4). It contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
The Service Manual contains detailed information, electrical and hydraulic diagrams, actual real photo illustrations and schemes, which give you complete step-by-step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Service Repair Manual Contains:
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General
Safety information / User information
Special tools
Job cards
W 01-01-01 Removing and installing the crankcase ventilation.
W 01-02-01 Replacing the crankshaft sealing ring (opposite side to flywheel)
W 01-02-02 Mounting / dismounting shaft sleeve on the crankshaft (opposite side to flywheel)
W 01-03-01 Removing and fitting the front cover (Fastening parts)
W 01-90-01 Sealing parts (Crankcase)
W 01-90-32 Venting line
W 01-90-34 Guide tube
W 02-01-01 Removing and installing the lubricating oil pan (metal sheet lubricating oil pan)
W 05-02-01 Removing and installing the torsional vibration damper
W 05-03-01 Removing and installing the flywheel (Fastening parts)
W 05-07-01 Removing and installing the sensor wheel
W 08-00-01 Checking the compression pressure
W 08-01-01 Removing and installing the cylinder head cover
W 08-90-14 Transport eye
W 09-01-01 Replacing the crankshaft sealing ring (Flywheel side)
W 11-01-01 Checking and setting valve clearance (4 cylinders)
W 15-02-01 Removing and installing the lubricating oil cooler
W 15-02-02 Removing and installing the lubricating oil cooler housing
W 15-90-01 Sealing parts (Lubricating oil cooler housing)
W 16-01-01 Removing and installing the oil suction pipe
W 17-01-01 Removing and installing the control block (Fastening parts)
W 17-01-04 Removing and installing the high-pressure pump (Fastening parts)
W 19-01-01 Removing and installing the injector (1600xbar injection system)
W 20-02-01 Removing and installing the fuel supply pump (Fastening parts)
W 20-90-01 Sealing parts (Fuel supply pump)
W 20-90-16 Fuel pre-filter
W 20-90-17 Fuel filter
W 21-01-02 Removing and installing the fuel line (control block – high-pressure pumps)
W 21-01-05 Removing and installing the fuel line (Control block)
W 21-04-01 Removing and installing the rail (1600xbar injection system)
W 21-04-03 Removing and installing the pressure relief valve (Rail)
W 21-04-05 Removing and installing the rail pressure sensor
W 21-05-04 Removing and installing the fuel line (Rail, cylinder head, control block)
W 21-90-71 Vibration damper (installation position) (High pressure lines)
W 22-01-01 Removing and installing the charge air line
W 22-90-35 Connecting line.
W 22-90-74 Adapter (Charge air)
W 37-03-01 Removing and installing the coolant pump (V-rib belt, level 1)
W 37-90-06 Drive components
W 38-01-01 Removing and installing the thermostat
W 38-01-02 Checking the thermostat (when removed)
W 38-02-01 Removing and installing the thermostat housing (Fastening parts)
W 38-05-02 Removing and installing the breather pipe (Cooler – thermostat housing, exhaust gas recirculation)
W 38-90-01 Sealing parts (Coolant pump – thermostat housing)
W 38-90-04 Connection (Compensation tank)
W 38-90-32 Line (cylinder head – exhaust gas recirculation)
W 39-01-01 Removing and installing the belt tensioner (V-rib belt, level 1)
W 39-90-05 Fastening parts (Fan bearing)
W 39-90-05 Fastening parts (Fan)
W 39-90-52 Suction fan
W 41-01-01 Removing and installing the exhaust pipe
W 41-05-01 Removing and installing the flutter valve
W 41-05-02 Removing and installing the cooler
W 41-05-03 Removing and installing the actuator
W 41-05-10 Removing and installing the Venturi tube
W 41-06-01 Removing and installing the temperature sensor
W 41-06-02 Removing and installing the pressure sensor (Venturi tube)
W 41-90-20 Pressure sensor (Exhaust gas back pressure)
W 43-01-01 Removing and installing the exhaust gas turbocharger
W 43-04-01 Removing and installing the lubricating oil line (Exhaust turbocharger)
W 43-05-01 Removing and installing the lubricating oil return line (Exhaust turbocharger)
W 43-05-02 Removing and installing the lubricating oil return line (Crankcase)
W 44-02-01 Removing and installing the generator (V-rib belt, level 1)
W 44-02-03 Removing and installing the V-ribbed pulley
W 44-02-06 Removing and installing the console (V-rib belt, level 1)
W 44-90-04 Connection (Starter)
W 44-90-05 Fastening parts (Starter)
W 44-90-08 Shield plate (Starter)
W 46-90-12 Add-on parts (Engine mounting)
W 46-90-12 Add-on parts (Engine mounting)
W 46-90-12 Add-on parts (Engine mounting)
W 47-90-15 Engine mounting (Fastening parts)
W 48-02-01 Removing and installing the engine speed sensor (crankshaft) (Fastening parts)
W 48-02-03 Removing and installing the speed sensor (camshaft) (add-on parts)
W 48-03-01 Removing and installing pressure/temperature sensor (Charge air)
W 48-90-05 Fastening parts (Relay – generator)
W 48-90-09 Holder (Relay)
W 48-90-19 Temperature sensor
W 48-90-40 Level sensor
W 49-01-03 Check cooling system for leaks
W 49-02-01 Installing and removing the turning gear (Auxiliary power take-off PTO-C)
W 49-02-02 Installing and removing the turning gear (Torsional vibration damper)
W 52-01-01 Installing and removing the connection housing
W 52-90-07 Cover sheet
W 63-01-01 Removing and installing the heating flange
W 63-06-01 Removing and installing the mixing pipe
W 63-07-01 Removing and installing the throttle valve
W 71-06-02 Removing and installing the metering unit SCR (Selective Catalytic Reduction)
W 71-90-02 Locking screw (Exhaust after treatment)
W 71-90-09 Holder
W 71-90-21 Compensator installation
W 71-90-22 Clip
W 71-90-22 V-belt clip (System 3″)
W 71-90-22 V-belt clip (System 6″)
W 71-90-22 V-belt clip (System 8.5″)
W 71-90-29 Solenoid valve SCR (Selective Catalytic Reduction)
W 71-90-32 Coolant line SCR (Selective Catalytic Reduction)
W 71-90-47 Supply pump SCR (Selective Catalytic Reduction)
W 71-90-56 Tank SCR (Selective Catalytic Reduction)
W 71-90-80 Mixing pipe (screw connection) SCR (Selective Catalytic Reduction)
W 75-90-72 Heat connection (Lubricating oil cooler housing)
W 75-90-72 Heat connection (Thermostat housing)
W 83-90-01 Sealing parts (Auxiliary power take-off PTO-B)
W 83-90-01 Sealing parts (Crankcase, auxiliary power take-off PTO-A)
W 83-90-01 Sealing parts (Gear case, auxiliary power take-off PTO-C)
W 87-90-01 Sealing parts (Mixing pipe – charge air)
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** Model Specification: Deutz TCD 4.1 L4 Industry Diesel Engine (EU Stage IV / US EPA Tier 4)
** Language: English
** Total Pages: 284
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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