This is the COMPLETE Service Repair Manual for the Deutz TD 3.6 L4 / TCD 3.6 L4 Industry Diesel Engine (EU Stage V / US EPA Tier 4). It contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
The Service Manual contains detailed information, electrical and hydraulic diagrams, actual real photo illustrations and schemes, which give you complete step-by-step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Models Covered:
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Deutz TD 3.6 L4 Industry Diesel Engine (EU Stage V / US EPA Tier 4)
Deutz TCD 3.6 L4 Industry Diesel Engine (EU Stage V / US EPA Tier 4)
Service Repair Manual Contains:
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General
Safety information / User information
Special tools
Job cards
01 Crankcase/Front cover
W 01-00-01 Check crankcase pressure
W 01-02-01 Replacing the crankshaft sealing ring (Flywheel side)
W 01-03-01 Removing and installing the gasket housing
W 01-07-05 Removing and installing the transfer line
W 01-90-01 Sealing parts (Crankcase)
W 01-90-63 Oil pressure control valve (gate valve)
02 Oil pan
W 02-01-01 Removing and installing the lubricating oil pan
W 02-90-01 Sealing parts
05 Crankshaft/Torsional vibration damper/
W 05-01-01 Removing and installing the V-belt pulley / V-ribbed pulley
W 05-03-01 Removing and installing the flywheel
W 05-07-01 Removing and installing the sensor wheel
W 05-90-13 V-belt pulley
08 Cylinder head
W 08-00-01 Checking the compression pressure (when injectors are removed)
W 08-01-01 Removing and installing the cylinder head cover
09 Gear case/Gear drive
W 09-01-01 Replacing the crankshaft sealing ring (opposite side to flywheel)
W 09-17-01 Removing and installing the control valve
15 Lubricating oil cooler/Lubricating oil filter
W 15-02-01 Removing and installing the lubricating oil cooler
W 15-90-38 Lubricating oil filter installation (Crankcase)
16 Lubricating oil pipe
W 16-01-01 Removing and installing the oil suction pipe
W 16-04-01 Removing and installing the lubricating oil line (Exhaust turbocharger).
W 16-05-01 Removing and installing the lubricating oil return line (upper partial section) (Exhaust turbocharger)
W 16-05-02 Removing and installing the lubricating oil return line (lower partial section) (Exhaust turbocharger)
17 Injection pump/High pressure pump
W 17-01-04 Removing and installing the high-pressure pump
19 Fuel injector/Injector
W 19-01-01 Removing and installing the injector
20 Fuel filter/Fuel pump
W 20-90-16 Fuel pre-filter
W 20-90-17 Fuel filter.
W 20-90-20 Pressure sensor installation (Fuel pressure)
W 20-90-40 Level sensor (Fuel pre-filter)
W 20-90-47 Fuel supply pump (electric)
21 Fuel pipes
W 21-04-01 Removing and installing the rail
W 21-04-03 Removing and installing the pressure relief valve (Rail)
W 21-04-05 Removing and installing the rail pressure sensor.
W 21-05-05 Removing and installing the fuel line (injector, rail, high-pressure pump)
22 Air filter/Suction pipe/Charge air line
W 22-01-01 Removing and installing the charge air line
W 22-13-01 Removing and installing pressure/temperature sensor (Charge air)
W 22-90-89 Throttle valve
37 Coolant pump
W 37-03-01 Removing and installing the coolant pump
W 37-90-13 V-belt pulley (Fastening parts, coolant pump)
38 Coolant pipes/Thermostat housing
W 38-01-01 Removing and installing the thermostat
W 38-01-02 Checking the thermostat (when removed)
W 38-90-32 Coolant line (Cooler – coolant pump)
W 38-90-32 Hose line (Thermostat housing – crankcase)
41 Exhaust pipe/Exhaust gas recirculation
W 41-05-01 Removing and installing the flutter valve
W 41-05-02 Removing and installing the cooler
W 41-05-03 Removing and installing the actuator
W 41-90-02 Locking screw (Coolant pipe, cooler – thermostat housing)
W 41-90-20 Pressure sensor / Line (Exhaust gas back pressure)
W 41-90-21 Compensator installation (Exhaust line)
W 41-90-32 Coolant line (Cooler – Crankcase)
43 Exhaust gas turbocharger
W 43-01-01 Removing and installing the exhaust gas turbocharger
44 Generator/Starter
W 44-02-01 Removing and installing the generator (Clamping latch)
W 44-02-06 Removing and installing the console (Generator)
W 44-03-01 Removing and installing the starter
W 44-90-07 Cover cap (Generator)
W 44-90-42 Generator
48 Electric
W 48-90-10 Holder (glow plugs relay) (on charge air line)
W 48-90-20 Relay, holder (heating plugs)
W 48-90-88 Protective caps (Connection line, relay – starter)
49 Tools/Special tools
W 49-01-03 Check cooling system for leaks
W 49-02-01 Removing and installing turning gear/locking device
51 Measuring instruments
W 51-90-20 Pressure sensor installation (Lubricating oil pressure)
W 51-90-20 Speed sensor (Camshaft)
W 51-90-20 Speed sensor (Crankshaft)
52 Connection housing
W 52-01-01 Installing and removing the connection housing
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** Model Specification: Deutz TD 3.6 L4 / TCD 3.6 L4 Industry Diesel Engine (EU Stage V / US EPA Tier 4)
** Language: English
** Total Pages: 191
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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