This is the COMPLETE Service Repair Manual for the Iveco F4GE N Series Engine F4G Tier 3. It contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
Models Covered:
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F4GE9484F*J608
F4GE9454J*J604
THIS ENGINE IS USED IN
HYUNDAI MACHINES,
KOBELCO MACHINES, Excavators
IVECO
CASE 440CT SKIDSTEER
The Service Manual contains detailed information, electrical and hydraulic diagrams, actual real photo illustrations and schemes, which give you complete step-by-step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
SERVICE REPAIR MANUAL CONTAINS:
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General specifications
Fuel
Agricultural applications
Overhaul and technical specifications
Tools
Safety prescriptions Appendix
SECTION 1 General Specifications
LUBRICATION
OIL VAPOUR RECIRCULATING SYSTEM
COOLING SYSTEM
AIR INDUCTION BOOST DIAGRAM
– Boosting version engines
– Description
– Inter-cooled engine version
– Description
EXHAUST GAS RE-CIRCULATION SYSTEM (EGR)
SECTION 2 Fuel
4-CYLINDER ENGINES WITH BOSCH VE 4/12 F
ROTARY MECHANICAL PUMP
– General information
– Description of working principles
FEED PUMP
– Example of identification
PRIMING PUMP
FUEL FILTER
SECTION 3 Agricultural application
GENERAL INFORMATION
CLEARANCE DATA
PART ONE -MECHANICAL COMPONENTS
OVERHAUL OF THE ENGINE
– Preface
– Engine setting operations for the assembly on turning stand
– Disassembly of application components
– Installation of rear components
– Flywheel installation
– Installation of front components
– Completion of engine
– Rotary feed pump disassembly and assembly pro-cedure
– Power take-off disassembly and assembly procedure
– Feed system bleed procedure
– Checks and inspections
PART TWO -ELECTRICAL EQUIPMENT
ELECTRICAL COMPONENT LAYOUT
– Cooling liquid temperature sensor
– Starter
– KSB Water temperature sensor
– Electromagnets assembled to feed pump
– Oil pressure sensor
– Alternator
– Pre-post heating resistor
PART THREE – TROUBLESHOOTING
PART FOUR -MAINTENANCE PLANNING
MAINTENANCE SCHEDULE
– Checks not included in maintenance planning-daily checks
MAINTENANCE PROCEDURES
– Checks and controls
– Engine oil level check
– Check of fuel system
– Cooling system check
– Lubricating system check
– Check of water presence within fuel filter or pre-filter
– Check of drive belt tensioning
– Check of belts tear and wear status
– Check and setting of tappet clearance
– Oil motor and filter replacement
– Fuel filter replacement
– Alternator belt replacement
SECTION 4 Overhaul and technical specifications
GENERAL SPECIFICATIONS
CLEARANCE DATA
TABLE OF PRE-DELIVERY VALUES FOR BOSCH INJECTION PUMPS VE 4/12 F
ENGINE OVERHAUL
ENGINE REMOVAL AT THE BENCH
REPAIR OPERATIONS
CYLINDER UNIT
– Checks and measurements
– Checking head supporting surface on cylinder unit TIMING SYSTEM
– Camshaft
– Checking cam lift and pin alignment
BUSHES
– Bush replacement
– Tappets
– Fitting tappets camshaft
OUTPUT SHAFT
– Measuring journals and crankpins
– Replacing oil pump control gear
– Fitting main bearings
– Finding journal clearance
– Checking output shaft shoulder clearance
CONNECTING ROD PISTON ASSEMBLY
– Piston pins
– Conditions for proper pin-piston coupling
– Split rings
– Connecting rods
– Bushes
– Fitting connecting rod-piston assembly
– Connecting rod-piston coupling
– Fitting split rings
– Fitting connecting rod-piston assembly into cylinder barrels
– Finding crankpin clearance
– Checking piston protrusion
CYLINDER HEAD
– Removing the valves
– Checking cylinder head wet seal
– Checking cylinder head supporting surface
VALVES
– Removing carbon deposits, checking and grinding valves
– Checking clearance between valve stem and valve
guide and valve centering
VALVE GUIDE
VALVE SEATS
– Regrinding replacing the valve seats
VALVE SPRINGS
FITTING CYLINDER HEAD
– Refitting the cylinder head
TIGHTENING TORQUE
SECTION 5 Tools
Appendix SAFETY PRESCRIPTIONS
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** Model Specification: Iveco F4GE N Series Engine F4G Tier 3
** Language: English
** Total Pages: 142
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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