This Manual includes two parts as showed below:
Shop Manual (Function & Structure)
Shop Manual (Troubleshooting)
This is the COMPLETE Service Repair Manual for the Kawasaki 90Z7/92Z7 Wheel Loader. It contains deep information about maintaining, assembly, disassembly and servicing your Kawasaki 90Z7/92Z7 Wheel Loader.
This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Models Covered:
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Kawasaki 90Z7 Wheel Loader
Kawasaki 92Z7 Wheel Loader
Covers the following serial numbers:
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90H1-5001 and up
92H1-5001 and up
SERVICE REPAIR MANUAL CONTAINS:
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Shop Manual (Function & Structure) Contents:
SECTION 1 GENERAL
Group 1 Specifications
Group 2 Component Layout
Group 3 Component Specifications
SECTION 2 SYSTEM
Group 1 Controller
Group 2 Control System
Group 3 ECM System
Group 4 Hydraulic System
Group 5 Electrical System
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device
Group 2 Control Valve
Group 3 Cooling Fan System
Group 4 Steering Pilot Valve
Group 5 Steering Valve
Group 6 Pilot Valve
Group 7 Charging Circuit
Group 8 Drive Unit
Group 9 Axle
Group 10 Brake Valve
Group 11 Others
Shop Manual (Troubleshooting) Contents:
SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Machine Performance Test
Group 5 Component Test
Group 6 Adjustment
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Monitor
Group 3 e-Service
Group 4 Component Layout
Group 5 Troubleshooting A
Group 6 Troubleshooting B
Group 7 Air Conditioner
DIAGRAMS
90Z7/92Z7 Hydraulic Circuit Diagram
90Z7/92Z7 Brake Circuit Diagram.
90Z7/92Z7 Electrical Connection Diagram (1/2)
90Z7/92Z7 Electrical Connection Diagram (2/2)
90Z7/92Z7 Fuse Box and Relay Box
90Z7/92Z7 Front Chassis Cable Layout and Wiring Diagram
90Z7 Rear Chassis Cable Layout (1/2)
90Z7 Rear Chassis Cable Layout (2/2)
92Z7 Rear Chassis Cable Layout (1/2)
92Z7 Rear Chassis Cable Layout (2/2)
90Z7 S/N 5001~5015 Rear Chassis Wiring Diagram (1/2)
90Z7 S/N 5001~5015 Rear Chassis Wiring Diagram (2/2)
90Z7 S/N 5016~/92Z7 Rear Chassis Wiring Diagram (1/2)
90Z7 S/N 5016~/92Z7 Rear Chassis Wiring Diagram (2/2)
90Z7/92Z7 Floor Cable Layout (Front Console)
90Z7/92Z7 Floor Wiring Diagram (Front Console)
90Z7/92Z7 Floor Cable Layout (Rear and Side Console)
90Z7/92Z7 Floor Wiring Diagram (Side Console)
90Z7 S/N 5001~5015 Floor Wiring Diagram (Rear Console) (1/2)
90Z7 S/N 5001~5015 Floor Wiring Diagram (Rear Console) (2/2)
90Z7 S/N 5016~5050/92Z7 S/N 5001~5004 Floor Wiring Diagram (Rear Console) (1/2)
90Z7 S/N 5016~5050/92Z7 S/N 5001~5004 Floor Wiring Diagram (Rear Console) (2/2)
90Z7 S/N 5051~/92Z7 S/N 5005~ Floor Wiring Diagram (Rear Console) (1/2)
90Z7 S/N 5051~/92Z7 S/N 5005~ Floor Wiring Diagram (Rear Console) (2/2)
90Z7(S/N 5001~5056)/92Z7(S/N 5001~5006) CAB Cable Layout
90Z7(S/N 5057~)/92Z7(S/N 5007~) CAB Cable Layout
90Z7/92Z7 CAB Wiring Diagram
90Z7/92Z7 CAB Wiring – Radio (USA)
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** Model Specification: Kawasaki 90Z7/92Z7 Wheel Loader
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader & WinZip
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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