This is the COMPLETE Service Repair Manual for the Kawasaki FC150V OHV 4-stroke air-cooled gasoline Engine. It contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
The Service Manual contains detailed information, electrical and hydraulic diagrams, actual real photo illustrations and schemes, which give you complete step-by-step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
SERVICE REPAIR MANUAL CONTAINS:
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GENERAL INFORMATION
MECHANICAL SYSTEM
ELECTRICAL SYSTEM
GENERAL SPECIFICATIONS
WIRING DIAGRAM
ELECTRIC STARTER MODEL
PERIODIC MAINTENANCE
TROUBLE SHOOTING
ENGINE – HARD STARTING
ENGINE – MALFUNCTIONS AT LOW SPEED
ENGINE – ERRATICAL RUN
ENGINE – EXCESSIVE OIL CONSUMPTION
ENGINE – LOW POWER
ENGINE – EXCESSIVE FUEL CONSUMPTION
ENGINE – MALFUNCTIONS OF STOPPING
TORQUE SPECIFICATIONS
CONTROL SYSTEM
GOVERNOR LEVER SETTING
THROTTLE CABLE INSTALLATION
FAST IDLE SPEED ADJUSTMENT
CHOKE ADJUSTMENT
SLOW IDLE SPEED ADJUSTMENT
AIR CLEANER
“K” KLEEN SYSTEM
MAINTENANCE
CARBURETOR
COMPONENTS
REMOVAL
FLOAT CHAMBER REMOVAL
CLEANING
FLOAT ADJUSTMENT
ASSEMBLY AND INSTALLATION
CARBURETOR IDENTIFICATION
COOLING SYSTEM
ENGINE COVER REMOVAL
ENGINE COVER DISASSEMBLY
ENGINE COVER ASSEMBLY AND INSTALLATION
RECOIL STARTER
DISASSEMBLY
CHECK
REASSEMBLY
ELECTRIC STARTER & CHARGING
TROUBLE SHOOTING
STARTER MOTOR CHECK
COMPONENTS
RING GEAR CHECK
STARTER MOTOR REASSEMBLY
STATOR OUTPUT
IGNITION SYSTEM
TYPE OF IGNITION SYSTEM
SPARK CHECK
CONTROL UNIT CHECK
IGNITION COIL CHECK
FLYWHEEL REMOVAL
FLYWHEEL INSTALLATION
IGNITION COIL AIR-GAP ADJUSTMENT
INTERMEDIATE CONNECTOR INSTALLATION
THROTTLE-LEVER-LINKED ENGINE SWITCH
BAND-BRAKE-LINKED ENGINE SWITCH
CYLINDER HEAD
COMPRESSION CHECK
REMOVAL
MAINTENANCE
INSTALLATION
VALVE
VALVE CLEARANCE ADJUSTMENT
AUTOMATIC COMPRESSION RELEASE (ACR) CHECK
VALVE AND RELATED PARTS REMOVAL
ROCKER ARM STUD INSTALLATION
CHECK AND MAINTENANCE
SERVICE LIMIT
VALVE SPRING SERVICE LIMIT
LAPPING
VALVE SEAT RECONDITIONING
VALVE GUIDE SERVICE LIMIT
ROCKER ARM SERVICE LIMIT
PUSH ROD SERVICE LIMIT
CRANKCASE COVER
REMOVAL
SERVICE LIMIT
OIL SEAL REPLACEMENT
INSTALLATION
CAMSHAFT
REMOVAL
VISUAL CHECK
SERVICE LIMIT
INSTALLATION
PISTON & CON-ROD
REMOVAL
PISTON AND PISTON RING VISUAL CHECK
PISTON CLEANING
PISTON SERVICE LIMIT
PISTON PIN SERVICE LIMIT
PISTON RING SERVICE LIMIT
PISTON RING INSTALLATION
CON-ROD VISUAL CHECK
CON-ROD SERVICE LIMIT
PISTON AND CON-ROD ASSEMBLY
PISTON/CON-ROD ASSY INSTALLATION
CRANKSHAFT
VISUAL CHECK
SERVICE LIMIT
INSTALLATION
CRANK PIN RE-GRINDING
GOVERNOR
GOVERNOR GEAR CHECK AND REMOVAL
GOVERNOR GEAR INSTALLATION
GOVERNOR SHAFT INSTALLATION
LUBRICATING SYSTEM
ENGINE OIL
OIL SLINGER CHECK
BREATHER SYSTEM
BREATHER REED VALVE CHECK
CYLINDER/CRANKCASE
CYLINDER SERVICE LIMIT
CYLINDER BORE RE-SIZING
BALL BEARING CHECK
BALL BEARING REPLACEMENT
OIL SEAL REPLACEMENT
CAMSHAFT BEARING SERVICE LIMIT
BAND BRAKE
BAND BRAKE MECHANISM
BRAKE SHOE REPLACEMENT
BRAKE CABLE ADJUSTMENT
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** Model Specification: Kawasaki FC150V OHV 4-stroke air-cooled gasoline Engine
** Language: English
** Total Pages: 76
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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