This is the COMPLETE Operating Instructions Manual for the Linde Reachstacker Type 357-05; Models C4026 CH5, C4030 CH5, C4127 CH5, C4527 CH5, C4531 CH5, C4535 CH5, C4230 TL5, C4234 TL5, C4531 TL5, C4535 TL5, C4540 TL5.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
C4026 CH5
C4030 CH5
C4127 CH5
C4527 CH5
C4531 CH5
C4535 CH5
C4230 TL5
C4234 TL5
C4531 TL5
C4535 TL5
C4540 TL5
Operating Instructions Manual Contains:
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1. Introduction
Your Linde truck
Technical Description
Intended use
Improper use
Symbols used
Commissioning
Truck takeover
EC declaration of conformity
2. Safety
Safety rules
Safety rules
Handling Fuel, Lubricants and Coolant
Residual risks
Stability
Frequency characteristic for human body vibrations
Frequency characteristic for human body vibrations
Noise emission data
Noise emission data
3. Overview
General view of the truck
General view of the handler
Controls and Indicators
Gauges, switches and warning lights
4. Operation
Wheel removal — drive axle
Wheel removal — steer axle
Wheel assembly inspection
Wheel refitting — drive axle
Wheel refitting — steer axle
Examples of restraining devices
Mirrors
Cab door opening and closing
Opening the engine cover
Opening the transmission cover
Opening the cabin rear compartment door
Opening the working hydraulic system oil tank cover
Opening the brake hydraulic system oil tank cover
Opening the battery and air filter compartment door
Opening the fuse box cover
Adjusting the drivers seat
Isolating the battery
Check battery condition
Check tyre condition and pressure
Tighten wheel nuts
Check working hydraulic system oil level
Check brake hydraulic system oil level
Check engine oil level
Checking the fuel level
Filling fuel
Check the transmission oil level
Check coolant level in header tank
Check windscreen washer reservoir fluid level
Checking the twistlocks and warning lights for proper operation
Normal start
Truck status display
Malfunctions during operation
Overload safety switch
Start-up indications
Driving
Gear shift control
Steering
Stopping the truck
Operating transmission dump
Service brake
Parking brake
Truck lighting and turn indicators
Operating the hazard warning lights
Operating the horn
Turning on the front windscreen wiper
To operate the cab pre-heater system *
Opening the fuse box cover
Fuses
Boom and handler controls
Operating the spreader
Before lifting a load
Picking up a container
Travelling with loads
Depositing the load
Parking the truck
Trailer coupling
Towing
5. Maintenance
General remarks
Wheel removal — drive axle
Wheel removal — steer axle
Wheel assembly inspection
Wheel refitting — drive axle
Wheel refitting — steer axle
Examples of restraining devices
Taking the truck out of operation
General information
Work on the boom and the front part of the truck
Hoisting the truck
Inspection and maintenance data
Fuel and oil recommendations
Check the condition of structured components
Truck welds inspection
Inspection and maintenance schedule
Daily checks
As required Service plan
50 h Service plan
500 h Service plan
1000 h Service plan
2000 h Service plan
3000 h Service plan
5000 h Service plan
6000 h Service plan
Engine
Check engine oil level
Change the engine oil
Change the engine oil filters
Drain the fuel filter
Change the fuel filter
Prime the fuel system
Check the air filter
Change the air filter element – check the vacuum switch
Change the air filter safety element
Check the engine mountings
Clean the radiator and check for leaks
Check the injection nozzles
Check valve clearances
Check the intake and exhaust systems for leaks and tightness
Check the cooling system for leaks and tightness
Flush the cooling system
Change engine coolant
Check the vibration damper
Check drive belt tension
Check the fan drive idler pulley assembly
Fan hub, belt driven
Check the turbocharger
Gearbox
Change the transmission oil and clean the filter screen .
Change transmission oil filters
Check transmission mountings
Chassis, bodywork and fittings
Clean the truck
Check seat belt for condition and correct operation*
Tighten wheel nuts
Check the tyres for damage and foreign objects
Check the cab mountings
Truck welds inspection
Chassis frame
Check steer axle hub oil level
Clean and lubricate steer axle, check the mounting
Check and lubricate the drive shaft
Check the drive axle mounting
Check the drive axle centre differential oil level
Check the drive axle hub differential oil level
Change the drive axle hub differential oil
Check and adjust hub bearings
Controls
Check the steering lock
Check the parking brake condition and mounting
Check the brake disc wear
Electrics
Check battery condition
Check electric cables, connectors and connections for condition and tightness
Hydraulics
Check the hydraulic system, pumps, valves and lines
Change the working hydraulic system oil suction filters
Change the brake hydraulic system oil suction filter
Change the brake hydraulic system oil pressure filter
Change the brake hydraulic system oil
Change the hydraulic oil – working system
Load lift system
Check and lubricate boom cylinder, boom pivot and sliding bearings
Lubricate slewing ring bearing and gear
Slew gearbox and brake oil level check
Check and lubricate the twistlocks
Check and lubricate feet at the bottom of each leg
Change the twistlocks
Special equipment, accessories
Check the central lubrication* lubricating points
Fill central lubrication* canister with grease
Troubleshooting
Troubleshooting guide Diesel engine
Troubleshooting guide hydraulic system
User manual feedback
User manual improvement record
Annex
6. Technical Data
Datasheet
Technical Data
7. Circuit Diagrams
Electrical Circuit Diagram
Electrical Circuit
Hydraulic Circuit Diagram
Hydraulic Circuit
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** Model Specification: Linde C4026 – C4535 CH/5, C4230 – C4540 TL/5 Container Handler 357-05 Series
** Language: English
** Total Pages: 258
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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