This is the COMPLETE Operating Instructions Manual for the Linde Forklift Truck 351-05 series With Nissan LPG Engine; Models H25T-5, H30T-05.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
H25T-05
H30T-05
Operating Instructions Manual Contains:
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Foreword
Approved applications
Technical note
Truck takeover
Description
Type plates
Technical data
Noise emission value
Technical description
Engine
Hydraulic system
Operation
Brakes
Steering
Electrical system
General view
Controls and indicators
Composite instrument
Beginning operation
Safety rules
Important safety information
Handling fuels and lubricants
Accident prevention check
Operation of industrial trucks in the plant area
Running-in instructions
Experts
Saftey instructions for the LPG system
Checks and services before initial operation
Daily checks
Daily checks and servicing before operation
Opening the bonnet
Closing the bonnet
Checking the engine oil level
Visual, olfactory inspection of LPG system
Check the coolant level in the expansion reservoir
Changing the LP-gas bottele
Fill the LPG tank
Checking the tyre inflation pressure
Applying, opening the seat belt
Adjusting the operator seat
Opening the gas cylinder or LPG tank shutoff valve
Starting the engine
Stopping the engine
Closing the gas cylinder or LPG tank shutoff valve
Malfunctions during operation
Operation
Driving
Forward travel
Reverse travel
Changing the travel direction
Stopping
Single-pedal model
Steering system
Steering
Braking system
Service brake
Parking brake
Applying the parking brake
Releasing the parking brake
Central-lever control of lifting device and attachments .
Tilting the mast forward
Tilting the mast back
Lifting the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single-lever control of lifting device and attachments .
Installation of additional equipment
Switching on the front working lights
Switching on the rear working lights
Switching on the lighting
Switching on the hazard warning light
Turning on the front windscreen wiper
Turning on the rear windscreen wiper
Switching on the directional indicators
Water heater
Controls
Fan motor fuse
Operating the horn
Data Logger
Fuses
Check the fuses, replace if necessary
Before lifting a load
Adjusting the fork spread
Loading
Travel with a load
Unloading
Parking the lift truck
Before leaving the lift truck unattended
Transport
Transport with lorry or low-bed semi-trailer
Hoisting the truck
Hoisting the truck with a crane
Hoisting the truck with the eyebolts
Open-loop catalytic converter
Changing wheels
Trailer coupling
Mast removal
Towing instructions
Towing
Towing procedure
Releasing the multiple disc brake
Opening the hydraulic by-pass valve
After towing
Re-establishing braking power
Emergency exit for trucks with rear windscreen
Maintenance
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
General information
Mast types
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Checks and services after the first 50 service hours
Inspection and maintenance schedule
Inspection and maintenance as required
Clean the lift truck
Cleaning and spraying the mast chain
Cleaning the air filter
Cleaning with compressed air
Renewing the safety element
Checking the dust discharge valve
Cleaning the prefilter
Change the fandrivebelt
Tensiong the drivebelt
Clean and check the radiator and hydraulic oil cooler for leaks
Tighten the wheel fasteners
Check the tyres for damage and foreign objects
Lubricate the steer axle, mast and tilt cylinder bearings
Check seat belt for condition and proper operation
500-hour inspection and maintenance
Check the hydraulic oil level
Check the LPG system for damage and leaks with leakage spray
Renew the engine oil
Renew the engine oil filter
Top up engine oil
Check coolant strength
Clean the radiator and hydraulic oil cooler
Catalytic converter*
Check the basic adjustment of the LPG system
Check the tension and condition of the drivebelt
Re-tensioning the drivebelt
Check the mounting of the compact axle on the engine
Check and oil the pedals, travel control and engine control linkages
Check and oilother pivots and joints
Clean and grease the steering axle
Grease the mast and tilt cylinder bearings
Clean and lubricate the sideshift, check the fasteners ..
Check the CO contents in the exhaust gas
Check the mounting of the engine, counterweight, overhead guard, steering axle, tilt cylinder and wheel drives for tightness
Check the condition and mounting of the mast, lift chains and stops
Check the pre-tension of double hoses if attachments are fitted
Adjust the lift chain length
Check the forks and fork quick-releases
Check electric cables, cable connectors and connections for condition and tightness
Battery: Check condition, electrolyte level and specific gravity
Intake / exhaust valve cleance adjustment
Cleaning the LPG filter
Cleaning the air filter
Cleaning with compressed air
Adjust the ignition timing
Check the spark plugs
1000-hour inspection and maintenance
Check the air intake and exhaust pipes for leaks
Check the engine mounting for condition and tightness
Hydraulic system: Renew the pressure, suction,
and breather filters
Renew the pressure filter
Renew the suction filter
Renew the breather filter
Renew the air filter element, check the vacuum switch
Check the hydraulic system, compact axle, pumps, valves and lines for leaks
Clean the evaporator / pressure regulator
Check the LPG mixer adjustment
Check the parking brake
2000-hour inspection and maintenance
Renew the safety element
Change the LPG filter
Renew the spark plugs
3000-hourinspection and maintenance
Renew the hydraulic oil
Filling/adding hydraulic oil
Change the higt-pressure gas hoses
Renew the coolant
Bleed the engine cooling system
Inspection and maintenance data
Fuel and oil recommendations
Engine oils
Oil grades
Oil viscosity
Hydraulic oil
Lubricating grease
Coolant
Battery grease
Chain spray
LP-gas
Troubleshooting guide (LP-gas engine)
Troubleshooting guide (hydraulic system)
Wiring diagram
Wiring diagram (options)
Hydraulic circuit diagram
Alphabetical index
Safety rules for LP-gas (excerpt)
Safety precautions for transistorised ignition system
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** Model Specification: Linde H25T-5, H30T-05 Forklift Truck 351-05 Series With Nissan LPG Engine
** Language: English
** Total Pages: 106
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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