This is the COMPLETE Operating Instructions Manual for the Linde Forklift Truck with LPG Engine 393 Series; Models H25T, H30T, H35T.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered Models:
H25T
H30T
H35T
Operating Instructions Manual Contains:
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1. Introduction
Your forklift truck
Proper usage
Impermissible use
Description of use and climatic conditions
Closing the LPG console without an LPG bottle in place
Symbols used
Technical description
Truck operation when using a shovel
Reception of truck
Legal requirements for marketing
Service plan before initial commissioning
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Specialist
Operation of industrial trucks in plant area
Regulations
Safety information on the LPG system
Safety guidelines for LPG (extract)
Safety measures when working on ignition systems
Instructions before fitting attachments
3. Overview
Identification plates
Additional capacity rating plate for attachments
Truck overview
Operating devices
Display unit
Switch panel
4. Operation
Running-in instructions
Checks before starting work
Standard equipment
Adjusting the driver’s seat
Entering and exiting the truck
Adjusting the steering column
Setting the clock
Open gas shut-off valve
Seat belt
Drive engine (dual-pedal operation)
Close gas shut-off valve
Driving (dual-pedal operation)
Drive engine (single-pedal operation)
Close gas shut-off valve.
Driving (single-pedal operation)
Steering system
Brake system
Horn
Lifting system and attachments (central lever operation)
Lifting system and attachments (single lever operation)
Special equipment
Lifting system and attachments (single lever operation with toggle-switch-controlled 3rd auxiliary hydraulics)
Lifting system and attachments with 3rd auxiliary hydraulics without toggle switch
Adjust driver’s seat with swivel device
Adjusting the driver’s seat equipped with air suspension
Lift mast positioning
Lighting
Windscreen wiper
Window heater
Driver’s cab
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Working under load
Before taking up load
Adjusting the fork spread
Taking up loads
Travelling with load
Setting down loads
Tow coupling
Loading / Transporting
Securing the hose pulley against rolling up
Dismantling of lift mast
Driving without lift mast
Loading
Transport with lorry or low-bed trailer
Before leaving the truck
5. Maintenance
General points
Working on the Linde lift mast and at the front of the truck
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Service plan as required
1000 h service plan
3000 h Service plan
6000 h Service plan
9000 h Service plan
Engine
Checking the engine oil level
Changing the engine oil
Change motor oil filter
Gas system: Checking the level
Changing an LPG single cylinder
Changing the LPG double cylinder (special equipment)
Filling the LPG tank (special equipment)
Change the LP gas filter
Check the setting of the LPG mixer
Cleaning the evaporator / pressure regulator
LPG system visual inspection, odour inspection
Checking the LPG system for damage and leaks
Change the high-pressure gas hoses
Check the CO content in the exhaust gas
Checking the coolant level
Changing coolant
Checking coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
Change the water pump
Check the condition of the engine mountings and engine suspension; check that they are attached securely
Check condition of ribbed V-belt
Change ribbed V-belt
Checking the condition and tension of toothed belt
Changing the toothed belt and tensioner pulley
Changing the air filter cartridge, checking the vacuum-operated switch
Changing the air filter safety cartridge
Check the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bath air cleaner (Optional)
Check the air intake and exhaust lines for leaks
Changing the spark plugs
Gearbox
Checking the fastenings of the axle clamps and wheel motors
Checking and adjusting the side stops on the drive axle
Checking the drive axle bearings for wear
Checking the hydraulic pump’s attachment to the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Servicing the air conditioning (special equipment)
Checking the condition and correct function of the seat belt
Checking fastening of frame, tilt cylinders and steering axle
Check and oil other pivots and joints
Chassis frame
Wheel change
Tighten the wheel bolts
Check the tyres for damage and foreign objects
Checking the tyre pressure and tyre sizes
Cleaning and greasing the steering axle
Checking the mountings of the steering cylinder and steering pivot pin
Check the operation of the parking brake
Operating devices
Checking the pedals
Checking the bellows at the actuating lever
Electrics
Checking the condition and secure positioning of electric cables, cable connectors and cable connections
Battery: check condition, acid level and acid density
Hydraulics
Change hydraulic oil
Hydraulic system: Check oil level
Hydraulic system: changing the filter
Check correct operation of breather valve on the hydraulic oil tank
Check the hydraulic system for leaks
Check tilt cylinder bearings for wear
Check the tension of double hoses
Checking the function and safety system of the third auxiliary hydraulics (special equipment)
Load lift system
Cleaning the lift mast chain and applying chain spray
Mast, lift chains, lift cylinders and end stops: Check for security, condition and proper operation
Adjust lift mast chain
Check the forks and fork quick-releases
Clean sideshift (special equipment) and grease, check fastening
Checking the slide guides on the sideshift (special equipment) for wear
Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting
Check fork arm adjustment device (special equipment) for wear and tear
Special equipment, accessories
Filling up the washer system water tank (special equipment)
Troubleshooting
Opening the cover to the electrical system
Fuses for basic and special equipment
Main fuses in engine compartment
Diagnostic connector
Jump start
Fork carriage emergency lowering
Emergency exit with attached rear window
Towing instructions
Placing the forklift truck into storage
Disposal of old vehicles
Malfunctions during operation
Malfunctions, Causes and Remedy (LPG engine)
Malfunctions, Causes, Remedies (ultrasonic sensor)
Malfunctions, causes, remedies (hydraulic equipment)
6. Technical data
Type sheet H 25 T, as at 09/2010
Type sheet H 30 T, as at 09/2010
Type sheet H 35 T, as at 09/2010
Type sheet H 25 T, elevated driver’s compartment, as at 09/2010
Type sheet H 30 T, elevated driver’s compartment, as at 09/2010
Type sheet H 35 T, elevated driver’s compartment, as at 09/2010
Load diagrams and lift mast data as at 05/2008
Noise emission values
Vibration characteristics for body vibrations
Annex
7. Circuit diagrams
Wiring diagram
LPG basic equipment sheet 1
Basic equipment for LPG sheet 2
Basic equipment for LPG sheet 3
Special equipment sheet 01 – Working spotlights, interior light
Special equipment sheet 02 – Windscreen wiper, seat heater, radio
Special equipment sheet 03 – Heating system, air conditioning, flashing beacon / rotating beacon, reversing signal
Special equipment sheet 04 – Hazard warning system for reverse travel
Special equipment sheet 05 – Lift mast positioning, hydraulic oil microfilter indicator, truck deactivation, truck data management
Special equipment sheet 06 – Particle filter, diesel filter water trap warning
Special equipment sheet 07 – Amount of gas display, 12 V socket, coolant and engine oil level monitoring
Special equipment sheet 08 – Battery main switch with display unit power supply, changing particle filter, rear window heating, camera system
Special equipment sheet 09 – Third auxiliary hydraulics with third joystick, centre rear brake/tail light
Special equipment sheet 10 – Single lever locked, third auxiliary hydraulics via joystick
Special equipment sheet 11 – Single lever locked, third auxiliary hydraulics via switch
Special equipment sheet 12 – Lighting, direction indicator and hazard warning system, brake light
Special equipment sheet 13 – Higher lighting, higher direction indicator and hazard warning system, higher brake light and reversing light
Special equipment sheet 14 – Higher front / standard rear lighting
Hydraulic circuit diagram
Traction, working and steering hydraulics
Accumulator
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** Model Specification: Linde H25T, H30T, H35T LPG Forklift Truck 393 Series
** Language: English
** Total Pages: 314
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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