This is the COMPLETE Operating Instructions Manual for the Linde Diesel Forklift Truck Type 394; Models H40D, H45D, H50D.
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
Covered models:
H40D
H45D
H50D
Operating Instructions Manual Contains:
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1. Introduction
Your forklift truck
Proper use
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Truck operation when using a shovel
Receiving the industrial truck
Legal requirements for marketing
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Instructions for fitting attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3. Overview
Identification plates
General view
Operating devices
Display unit
Switch panel
4. Operation
Service plan before initial commissioning
Running-in instructions
Pre-shift-checks
Standard equipment
Entering and exiting the truck
Adjusting the standard driver’s seat and comfort driver’s seat
Adjusting the height-adjustable comfort driver’s seat
Adjusting the luxury driver’s seat
Adjusting the armrest
Adjusting the steering column
Setting the clock
Seat belt
Drive engine (dual-pedal operation)
Driving (dual-pedal operation)
Drive engine (single-pedal operation)
Driving (single-pedal operation)
Steering system
Brake system
Signal horn
Joystick with central lever operation
Joystick with single lever operation
Special equipment
Depressurisation
Driver’s cab
Lighting
Windscreen wiper
Window heater
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Adjusting the driver’s seat with rotating device
Lift mast positioning
Working under load
Before taking up a load
Adjusting the fork spread
Taking up load
Travelling with load
Setting down loads
Tow coupling
Before leaving the lift truck unattended
Before leaving the truck
Loading / Transporting
Securing the hose pulley against rolling up
Removing the lift mast
Driving without the lift mast
Loading
Transportation by lorry or low loading trucks
5. Maintenance
General information
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Service plan as required
1000 h service plan
3000 h service plan
6000 h service plan
9000 h Service plan
Engine
Checking the engine oil level
Change engine oil
Changing the engine oil filter
Fuel
Draining water from the fuel filter
Changing the fuel filter
Clean the fuel tank ventilation hose
Checking the coolant level
Changing the coolant
Checking the coolant concentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
Checking the condition and secure positioning of the engine support and engine mounting
Check condition of the ribbed vee belt
Replacing ribbed V-belt
Checking the condition and tension of toothed belt
Renew the toothed belt and idler pulley
Change the water pump
Changing the air filter cartridge, checking the vacuum-operated switch
Changing the air filter safety cartridge
Check the dust discharge valve
Changing the breather filter for the charge air pressure regulator
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bath air cleaner (Optional)
Check suction and exhaust pipes for leaks
Regenerating the particle filter
Regenerating the changing particle filter
Checking the particle filter system (special equipment)
Draining water from the water trap at the changing particle filter (special equipment)
Cleaning the water trap at the changing particle filter (special equipment)
Cleaning the pressure control device at the changing particle filter (special equipment)
Gearbox
Axle clamps and wheel motors: checking the mountings
Checking and adjusting the side stops on the drive axle
Checking the drive axle bearings for wear
Checking the hydraulic pump’s mounting on the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Maintaining the heating system and air conditioning (special equipment)
Checking the condition and correct function of the seat belt
Check fastening for frame, tilt cylinders and steering axle
Checking and oiling other bearing points and joints
Topping up the washer system water tank (special equipment)
Chassis frame
Changing a wheel
Tighten the wheel nuts
Check the tyres for damage and foreign objects
Checking the tyre pressure
Checking the condition of the antistatic belt
Cleaning and greasing the steering axle
Checking the mountings of the steering cylinder and steering pivot pin
Controls
Checking the parking brake for correct operation
Checking the pedals
Checking the bellows at the actuating lever
Electrics
Check the condition and secure positioning of electric cables, cable connectors and connections
Battery: Check condition, level and density of acid
Hydraulics
Change hydraulic oil
Hydraulic system: Check the oil level
Hydraulic system: changing the filter
Check the bleeder valve on the hydraulic oil tank for correct operation .
Check the hydraulic system for leaks
Check tilt cylinder bearings for wear
Check the tension of double hoses
Load lift system .
Working on the lift mast and at the front of the truck
Cleaning and spraying the lift mast chain
Lift mast, lift mast chains, lift cylinder and end stops: Check mounting, condition and function
Adjusting the lift mast chain
Check the forks and fork quick-releases
Clean sideshift (special equipment) and grease, check fastening
Checking the slide guides on the sideshift (special equipment) for wear
Self-help
Opening the cover to the electrical system
Fuses for basic and special equipment
Main fuses in engine compartment
Diagnostic connector
Malfunctions during operation
Malfunctions, Causes and Remedies (diesel engine)
Malfunctions, causes and remedies (hydraulic system)
Jump start
Towing
Shutting down
Shutting down the truck
Disposal of old trucks
6. Technical data
Type sheet H 40, as at 07/2011
Type sheet H 45, as at 07/2011
Type sheet H 50/500, as at 07/2011
Type sheet H 50/600, as at 07/2011
Type sheet H 40 elevated driver’s compartment, as at 07/2011
Type sheet H 45 elevated driver’s compartment, as at 07/2011
Type sheet H 50/500 elevated driver’s compartment, as at 07/2011
Type sheet H 40 container, as at 07/2011
Type sheet H 45 container, as at 07/2011
Type sheet H 50/500 container, as at 07/2011
Type sheet H 50/600 container, as at 07/2011
Truck configuration
Tyre variants and rim sizes
Load capacity diagrams and lift mast data as at 07/2011
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations
Annex
7. Circuit diagrams
Wiring diagram
Basic equipment for diesel with pump injection engine — Sheet 01
Basic equipment for diesel with pump injection engine — sheet 02
Basic equipment for diesel with pump injection engine — sheet 03
Special equipment sheet 01 — working spotlight
Special equipment sheet 02 — Windscreen wipers, seat heater, seat with air suspension
Special equipment sheet 03 — Heating system, air conditioning, flashing/rotating beacon, reversing signal, interior lighting/clipboard lighting
Special equipment sheet 04 — hazard warning system for reverse travel, truck deactivation, mast positioning
Special equipment sheet 05 — particle filter, radio
Special equipment sheet 06 — Higher lighting, 12 V socket, diesel filter water trap warning
Special equipment sheet 07 – Truck data management, LPG volume display
Special equipment sheet 08 – LPG volume display for volumetric filling with shut-off valve, changing particle filter, camera system
Special equipment sheet 09 — battery main switch with display unit power supply, rear centre brake/tail light
Special equipment sheet 10 — third auxiliary hydraulics with third joystick
Special equipment sheet 11 — Lighting, direction indicator and hazard warning system, brake light
Special equipment sheet 12 — single lever for lifting/lowering, tilting, single auxiliary hydraulics and double auxiliary hydraulics
Hydraulic circuit diagram
Traction, working and steering hydraulics
Accumulator
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** Model Specification: Linde H40D, H45D, H50D Diesel Forklift Truck 394 Series
** Language: English
** Total Pages: 310
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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