This is the COMPLETE Service Training Manual for the Linde LPG truck 1283 Series: HT25T, HT30T. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications. it has been prepared as an aid to improve the quality of repairs by giving the operator an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$
Models Covered:
HT25T
HT30T
Service Training Manual Contains:
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0. PRODUCT INFORMATION
1283 truck series
Technical description
Safety instructions for the LPG system
1. LPG ENGINE
GENERAL INFORMATION
MAIN SPECIFICATIONS
TIGHTENING TORQUE
Standard Bolt Tightening Torque
Engine Part Tightening Torque
SPECIAL SERVICE TOOLS
STANDARD AND REPAIR LIMIT
STAMPED LOCATION OF ENGINE NO
TROUBLE DIAGNOSIS
Refer to each section for details
Engine Adjust
Engine LPG Fuel System
ENGINE TUNE-UP
ENGINE INSPECTION AND ADJUSTMENT
Engine Body Related
Ignition and Fuel Systems
LPG SYSTEM – IMPCO (”option)
LPG system – functions
Shut-down due to lack of gas
Evaporator -functions
Mixer -functions
Revolution control (from 1 2/2007)
LPG shut-off valve
Exhaust gases – composition
Checking and adjusting the mixer
Locations – overview
Leakage test on LPG system
ENGINE FUEL
DISASSEMBLY AND ASSEMBLY OF FUEL SYSTEM
LPG Device Components
Components Around Mixer and Pneumatic Governor
VAPORIZER MECHANISM AND OPERATION
Primary (Decompression) Room
Description
Secondary Valve Room
2. TRANSMISSION
TRANSMISSION TXL30/ST
TECHNICAL DATA
CIRCUITRY
KINEMATIC DIAGRAM OF THE TRANSMISSION
GENERAL DESCRIPTION
General description
TXL 30 /ST General views
TXL 30/ST General section
TRANSMISSION HYDRAULIC SYSTEM -SUPERMODULATING
Transmission hydraulic system -supermodulating distributor
Hydraulic diagram – Supermodulating Distributor
Scheme A of hydraulic diagram-Gear in neutral position-Supermodulating Distrib …
Scheme B of hydraulic diagram-Reverse gear,started lift ruck-Supermodulating Distrib
Scheme C of hydraulic diagram-Inching reverse gear-Supermodulating Distrib.
DISASSEMBLINGAND REASSEMBLING TRANSMISSION – GENERAL INSTRUCTIONS
General instructions
GENERAL INSTRUCTIONS /Storage and service instructions
DISASSEMBLING AND RE-ASSEMBLING OF TRANSMISSION – Specific tools
Dismantle and assemble transmission
Converter case overhauling
Dismantling and re-assembling of Supermodulating Distributor
Wheel hubs dismantling and re-assembling – IstVersion
Shoes setting procedure
Wheel re-assembling – IstVersion
Brake reassembly
Wheel hubs reassembling
Dismantling and re-assembling wheel hubs-Brakes(2nd Version)
Bearings adjustment specifications
Dismantle transmission
Clutches overhauling
Differential overhauling
Differential reassembly and bevel gear set positioning with relevant adjustment
Bevel pinion-and-ring gear set inspection
Control inching – assy
DATA FOR COUPLING TO ENGINE
Data for coupling to engine
Engine with P. T. O. coupling diagram
Engine gearbox coupling check-up
Technical data – Supermodulating Distributor pressure measurement
RUNNING-IN
TROUBLESHOOTING PROCEDURE
Troubleshooting procedure
Common running faults in all gears
Running faults with gears engaged
Further problems
Bad working in idle
Transmission overheating
PROCESS INSTRUCTION TO COUPLE TRANSMISSION TO ENGINE
6. ELECTRICS / ELECTRONICS
CENTRAL ELECTRICAL SYSTEM
Display unit
Check the fuses
Seat switch (ISO 3691)
TESTING
Testing the circuit resistance
7 HYDRAULIC SYSTEM
CONTROL VALVE
Overview
Control valve diagram
Functional description
Adjusting pressure relief valve
HYDRAULIC COMPONENTS
Hydraulic pump
Hydraulic tank
Overview
Change the hydraulic oil press filter
Change the hydraulic oil suction filter
Change the hydraulic oil breather filter
VALVE BLOCK
Valve block
Valve block SX/DX
Valve block TX
Valve block TX for container
Valve block IS03691-1
Valve Block SX/DX
Valve block TX
Annex
10. CIRCUIT DIAGRAMS
ELECTRICS /ELECTRONICS
Wiring diagram
Circuit diagrams without ISO 3691
Circuit diagrams with ISO 3691
Circuit diagrams with ISO 3691
HYDRAULIC DIAGRAMS
Traction, working and steering hydraulics
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** Model Specification: Linde LPG truck 1283 Series: HT25T, HT30T
** Language: English
** Total Pages: 202
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…
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