Linde N20, N25 Explosion Protected Order Picking Truck 149 Ex Series Operating Instructions

This is the COMPLETE Operating Instructions Manual for the Linde Order Picker Type 149 Explosion Protected With Gas Warning System PL-G 1000 to EN 1755; Models N20, N25.

This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.

Covered models:
N20 Ex
N25 Ex

Operating Instructions Manual Contains:
Approved applications
Technical note
Pallet truck takeover
Type plates
Technical data
Technical description
Temperature monitor
General view of truck
Operating and display elements
Multifunctional display
Adjusting the contrast
Adjusting the lighting
Adjusting the date/time
Composite instrument for gas warning system
Hour meter
Battery discharge indicator
Technical description
Gas warning system
Beginning operation
Safety rules
Report of Thorough Examination
Accident prevention check
Explosion protection check
Operation of industrial trucks in the plant area
Handling fluids and lubricants
Running-in instructions
Maintenance work prior to initial start-up
Daily inspections
Daily checks and servicing before operation
Check FORW/BACK and lift/lower controls
Check electrical steering
Check braking
Checking operation of the emergency isolator button
Check the horn
Check the battery charge
Charging the battery
Opening battery cover
Connecting/disconnecting battery connector
Recharging the battery with an external charger
Closing and battery cover
Check the battery condition, electrolyte level and
specific gravity
Battery change
Battery change with a hoist
Battery change with a trolley
Approved use
Starting up
Directions of travel identification
Forward travel
Reverse travel
Reversing the direction of travel
Operating the emergency isolator button
Operation in the pedestrian mode
Starting on a slope
Steering direction in forward travel
Braking, lifting, lowering, horn
Regenerative brake
LBC brake
Electro-hydraulic braking
Lifting the fork
Lowering of the fork
Operating the horn
Before loading
Transporting the load
Depositing the load
Picking up the load at the first level
Before leaving the truck
Stand-by function of truck
Hoisting, blocking up, towing
Hoisting the truck with a crane
Blocking up the pallet truck
Transporting the truck
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation
General information
Inspection and maintenance after first 50 hours of operation
Inspection and maintenance chart
Inspection and maintenance as required
Cleaning the truck
Opening the motor compartment cover
Checking the tightness of wheel fasteners
Checking the wheels for damage and foreign objects
Fixing and adjusting the stabiliser wheel
Checking the fuses
Removing the platform surface covering
Cleaning the dead manĀ°s zone on the platform
Checking the condition of battery connector, terminals and cables
Servicing/cleaning the battery and battery compartment
Checking the battery tray
Inspecting the gas warning system measuring head
Inspecting and calibrating the gas warning system
Cleaning the gas warning system measuring head
Checking the pump motor brushes, replacing the motor if necessary
500-hour inspection and maintenance
Greasing the turntable bearing of the motor unit
Cleaning of steering ring and pinions
Checking reduction gear oil level
Checking hydraulic oil level
Checking tightness of hydraulic circuit
Checking condition and fixing of electrical cables and connections
Cleaning and checking wear of contacts
Checking and, if necessary, replacing traction motor brushes
Checking and, if necessary, replacing the steering motor brushes
Adjusting the electro-hydraulic brake
Checking the various hinges
Checking/readjusting the battery cover catch
1000-hour inspection and maintenance
Cleaning the non-return valve hydraulic oil filter
Checking mechanical fixing of the components
2000-hour inspection and maintenance
Replacing the hydraulic oil
Replacing the reduction gear oil
Inspection and maintenance specifications
Lubricant recommendations
Hydraulic oil
Bio hydraulic oil
Gear oil
Lubricating grease
Battery grease
Troubleshooting guide
Electric circuit diagram (basic equipment)
Electric circuit diagram (gas warning system)
Hydraulic circuit diagram


** Model Specification: Linde N20, N25 Explosion Protected Order Picking Truck 149 Ex Series
** Language: English
** Total Pages: 66
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…


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