Linde P250-02, W20-02 Electric Tractor 127-02 Series Operating Instructions

This is the COMPLETE Operating Instructions Manual for the Linde Electric Tractor Type 127-02; Models P250-02, W20-02.

This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. it will help the operator or anyone Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.

Covered models:
P250-02
W20-02

Operating Instructions Manual Contains:
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1 Introduction and general description
Information symbols used
Legal requirements for placing on the market
General description
2 Foreword
Your industrial truck
General
Information about the documentation
Scope of the documentation
Issue date and topicality
Copyright and trademark rights
Information symbols used
Explanation of the cross-references
Environmental considerations
Packaging
Disposing of components and batteries
3 Introduction
Use of the truck
Intended purpose
Inadmissible use
Place of use
Residual risk
Residual dangers, residual risks
Special risks associated with using the truck and attachments
Overview of hazards and countermeasures
Danger to employees
4 Safety
Definition of terms used for responsible persons
Operating company
Qualified person
Specialist
Driver
Basic principles for safe operation
Insurance cover on company premises
Modifications and retrofitting
Damage, defects and misuse of safety systems
Non-original parts
Tyres
Drivers with medical devices
Gas spring and accumulator
Safety tests
Regular safety inspection of the truck
Regular insulation testing
Safety regulations for handling consumables
Permissible consumables
Battery
Oils
Lubricants
Hydraulic fluid
Substances that are damaging to health
Disposal of consumables
Emissions
5 Overviews
Your truck
Information
Truck variants
Truck view
Platform version
Tow tractor version
Operating and display elements
View of the driver’s compartment
Display unit
Switch panel
Identification points
Data plates and adhesive labels
Identification plate
Equipment
Standard equipment and variants
6 Operation
Checks and tasks to be carried out prior to commissioning
Checking the condition of the wheels and tyres
Checking tyre pressures
Top up the screen wash reservoir
Adjusting the MSG 65 driver’s seat
Adjusting the steering column
Commissioning
Connecting the battery
Switching on the truck with the key switch
Switching on the truck with the driver code
Checking the operating devices and their function
Checking the battery charge status
Checking the emergency off switch
Fastening and releasing the seat belt
Checking the foot brake
Checking the parking brake
Checking the electric brake
Checking the manual tow coupling
Checking the automatic tow coupling
Checking the remotely unlockable tow coupling
Checking the interlock switch
Checks and operations before beginning your shift
Before beginning your shift
Drive mode
Safety guidelines
Roadways
Running-in instructions
Switching on the truck with the key switch
Switching on the truck with the driver code
Selecting the drive programme
Starting drive mode
Accelerating the truck
Stopping the truck with the service brake
Driving the truck in reverse
Applying the parking brake
Parking and switching off the truck
Operating the horn
Battery
Charging the battery
Intermediate battery charging
Changing the battery using a crane
Transporting and setting down the battery
Replacing the battery with a hand pallet stacker truck
Opening and closing the battery cover and engine cover
Lighting
Switching the road lights on and off
Switching the direction indicators on and off
Turning the hazard warning system on and off
Switching the rotating beacon on and off
Switching the fog lamp on and off
Switching the working spotlight on and off
Switching the working spotlight on and off
Switching the interior illumination on and off
Display unit
Display unit screen
Overheating indicator
Warning indicator
Brake fluid warning display
Hydraulic oil warning
Battery discharge indicator
Turn indicator display
Parking brake indicator
Slow speed indicator
Interlock warning indicator
Full beam indicator
Drive direction indicator
Speedometer indicator
Odometer indicator
Operating hours indicator
Brake fluid warning display
Maximum speed warning indicator
Trailer and load
Towing guidelines
Loading the platform
Loading trailers
Towing trailers
Actuating the back keying
Operating the manual coupling
Operating the automatic coupling
Operating the remotely unlockable coupling
Auxiliary equipment
Driver code keypad
Logging the driver code in and out
Switching the seat heater on and off
Switching the heating system on and off
Operating the diesel auxiliary heater*
Switching the front window wiper/washer on and off
Switching the rear window wiper/washer on and off
FleetManager — logging in and logging off
Special operating situations
Towing the truck
Securing the truck for transport
Crane loading the truck
Decommissioning
Taking the truck out of operation
Decommissioning the truck
7 Maintenance
Safety regulations for maintenance
Personnel qualifications
Safety guidelines
Set values
Safety devices
Working on the electrical equipment
Working on the hydraulic equipment
Working in potentially explosive areas
General maintenance information
Recommended lubricants
Inspection and maintenance data
Cleaning
Preparing the truck for cleaning
Cleaning the truck
Providing access to maintenance points
Providing access to maintenance points
Maintenance as required
Checking battery and battery cable status
Checking the battery acid level and specific gravity
Maintaining the seat belt
Check the braking system
Checking the brake fluid level
Changing the brake fluid
Checking operating devices and functions
Lubricating the steering linkage bearings
Lubricating the axle stub bearing of the steering system
Checking the steering linkage for wear
Checking the auxiliary heater
Checking the diesel auxiliary heater filter
Filling the tank for the diesel auxiliary heater
Checking the suspension shock absorbers
Checking the steering fluid level
Changing the steering fluid and filter
Replace the steering fluid tank breather filter
Checking steering fluid hoses for damage
Special removal tool
Removing and installing the front wheels
Removing and installing the drive wheels
Check security of the wheel bolts
Fuses
Fuses (generation 2)
Checking and lubricating latches and hinges
Checking the remotely unlockable tow coupling
Cleaning the cooling fan and air ducts of the control unit
Checking the condition and safety of the electrical connections and cables
Replacing the gearbox breather filter
Maintenance intervals
Routine inspection and maintenance
Maintenance instructions
Maintenance — 1000 hours/year
Maintenance — 2000 hours/twice a year
Maintenance — 5000 hours/every three years
8 Technical data
Battery data
Wheel rim and tyre data
Technical data – platform tractor (2200)
Technical data — platform truck (2600)
Technical data – long wheelbase tow tractor
Technical data – short wheelbase tow tractor

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** Model Specification: Linde P250-02, W20-02 Electric Tractor 127-02 Series
** Language: English
** Total Pages: 224
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc…

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